Coates Electric Pool Heater, 57kw 208V Three Phase

The Coates 57kW 208V Three-Phase Electric Pool & Spa Heater (Model 32057CE / 32057CPH) is the maximum-output unit in the Coates standard commercial immersion series, engineered for high-demand municipal therapy pools, commercial swim schools, athletic recovery pools, and resort wellness complexes supplied by a 208V 3-phase/4-wire distribution network.

Operating 57kW across a 3-phase 208V configuration distributes the load to approximately 158.2 Amps per phase line, eliminating the multi-branch single-phase splits and allowing the heater to run off a dedicated 200A or 225A 3-pole commercial feeder.

Electrical & Heating Performance

• Model Designation: Coates 32057CE / 32057CPH series (320 designates 3-Phase, 208V).

• Heating Capacity: 57 kW (57,000 Watts).

• Thermal Output: 194,492 BTU/hr ($57\text{ kW} \times 3,412.142\text{ BTU/kWh}$).

• Operating Voltage: 208V AC, Three-Phase (3Ø), 3-pole / 3-wire plus ground (or 4-wire Wye), 60 Hz.

• Full Load Amperage (FLA): 158.2 Amps

  $$\text{FLA} = \frac{57,000\text{ W}}{208\text{ V} \times \sqrt{3}} = \frac{57,000}{360.26} \approx 158.22\text{ A}$$

• Overcurrent Protection (Breaker Sizing): Requires a dedicated 3-pole 200-Amp or 225-Amp circuit breaker conforming to NEC 125% continuous-duty loading standards ($158.22\text{ A} \times 1.25 = 197.78\text{ A}$ minimum branch rating, standardizing on a 200A or 225A 3-pole breaker).

• Conductor Sizing: Minimum #4/0 AWG or 250 kcmil THHN/THWN copper conductor (rated 75°C/90°C terminals, adjusted for ambient temperature, raceway fill, and conduit distance).

Construction & Safety Architecture

• Pressure Vessel: Heavy-gauge, welded cylindrical steel/stainless steel pressure vessel treated internally with a baked corrosion-resistant protective coating to endure continuous commercial water flow and aggressive sanitizing chemicals.

• Heating Elements: Screw-plug commercial immersion elements sheathed in premium Incoloy 800/825 or Titanium alloy, engineered to prevent chemical pitting, scaling, and high thermal stress across multi-bank configurations.

• Cabinet & Enclosure: NEMA 1 industrial painted heavy-gauge steel cabinet with a removable front access panel for terminal inspections, staged 3-pole magnetic contactor servicing, and line terminations.

• Integrated Safety Controls:

  • Dual-dial adjustable thermostatic controller calibrated up to 104°F (40°C) for commercial spa compliance.

  • Manual-reset High-Limit safety cutout set to de-energize the magnetic contactor control circuit at 122°F (50°C).

  • Pressure/flow-interlock switch preventing heating element contactors from pulling in during low-flow, pump loss, or deadhead conditions.

Hydraulic & Plumbing Specifications

• Plumbing Connections: Standard 1-1/2" NPT female inlet and outlet ports (adapted via Schedule 80 unions into 2", 2-1/2", or 3" CPVC headers).

• Flow Rate Parameters:

  • Minimum Flow Rate: 30 to 35 GPM (approx. 114 to 132 LPM) required to trip the safety flow switch and prevent localized thermal cavitation over the dense element array.

  • Maximum Flow Rate: 60 to 70 GPM (approx. 227 to 265 LPM); filtration loops operating at higher GPM mandate an external plumbed bypass manifold.

• Maximum Working Pressure: 60 PSI (approx. 4.14 bar).

Dimensions, Net Weight & Shipping Weight

• Unit Dimensions: Approximately 24.0" L × 12.0" W × 16.5" H (approx. 61.0 cm × 30.5 cm × 41.9 cm).

• Net Unit Weight: Approximately 90 to 98 lbs (approx. 40.8 to 44.5 kg).

• Packaged Shipping Dimensions: Approximately 26" L × 15" W × 19" H.

• Packaged Shipping Weight: Approximately 105 to 118 lbs (approx. 47.6 to 53.5 kg) in heavy-duty reinforced corrugated carton packaging with dense molded foam protection.

Estimated Temperature Rise Rates

(Calculation: $\text{Rise (°F/hr)} = \frac{194,492\text{ BTU/hr}}{\text{Gallons} \times 8.34\text{ lbs/gal}}$, baseline heat-up rate assuming covered vessel without ambient radiation losses.)